Pultrusion machine · ZSLY10 · ZSY20 · ZSY30 · ZSY50
Hydraulic pultrusion machine
A hydraulic pultrusion machine pulls resin-impregnated glass or carbon fiber through a heated steel die using two clamping gantries that grip and pull in alternation. The ZSY series ranges from 100 kN to 500 kN pull force, with PLC control, independent hydraulic clamping and pulling, and six or eight electrically heated die zones held to ±1 °C.
Specification
Configuration table
Every cell is either a figure supplied by the factory or TBD · ask factory. No typical values. Source: frpzs.com hydraulic machine pages (two catalogue pages, fetched 2026-10-19); only values identical on both pages are shown.
| Parameter | ZSLY10 | ZSY20 | ZSY30 | ZSY50 |
|---|---|---|---|---|
| Maximum pull force | 100 kN | 200 kN | 300 kN | 500 kN |
| Maximum clamping forceCatalogue pages disagree for ZSY20–ZSY50 | 250 kN | TBD · ask factory | TBD · ask factory | TBD · ask factory |
| Pull speed rangeStated on one catalogue page only | 0–1.2 m/min | 0–1.2 m/min | 0–1.0 m/min | 0–0.8 m/min |
| Clamping window (W × H) | TBD · ask factory | 800 × 400 mm | 1000 × 400 mm | 1000 × 400 mm |
| Die heating zones | 6 | 8 | 8 | 8 |
| Die temperature range / accuracy | 0–250 °C / ±1 °C | 0–250 °C / ±1 °C | 0–250 °C / ±1 °C | 0–250 °C / ±1 °C |
| Die heating power18–32 kW across pages; confirmed per quotation | TBD · ask factory | TBD · ask factory | TBD · ask factory | TBD · ask factory |
| Total connected power30–64 kW across pages; confirmed per quotation | TBD · ask factory | TBD · ask factory | TBD · ask factory | TBD · ask factory |
| Mold table length (adjustable)100 mm steps | 600–1200 mm | 600–1200 mm | 600–1200 mm | 600–1200 mm |
| Overall length | 11,000 mm | 11,300 mm | 11,300 mm | 12,700 mm |
| Overall width | TBD · ask factory | TBD · ask factory | 1,340 mm | 1,340 mm |
| Overall height | 2,200 mm | 2,200 mm | 2,200 mm | 2,200 mm |
| Machine weight | 4.8 t | TBD · ask factory | TBD · ask factory | TBD · ask factory |
| Control | PLC + HMI | PLC + HMI | PLC + HMI | PLC + HMI |
| Supply voltage480 V 60 Hz and others on request | 380 V 50 Hz std. | 380 V 50 Hz std. | 380 V 50 Hz std. | 380 V 50 Hz std. |
| Lead time (working days) | TBD · ask factory | TBD · ask factory | TBD · ask factory | TBD · ask factory |
Scope of supply
What is included, what is quoted separately
The single most requested clarification from buyers. Both lists appear on the quotation.
Included in the base quotation
- Pultrusion machine: mold table with 3-axis adjustment, multi-zone die heating, two hydraulic clamping and pulling gantries
- PLC control cabinet with HMI, pull-force and temperature curves
- Synchronized cut-off saw station
- Guide plates and preforming frame for one profile
- Operating manual, electrical drawings and hydraulic schematic in English
- Pre-shipment factory acceptance test (FAT) run on the factory's own floor
Quoted separately on request
- Pultrusion die(s) for your cross-section
- Roving creel and mat/veil stands
- Resin bath or resin injection system
- Control panel built to UL 508A or other destination standard
- Non-standard supply voltage or frequency
- Installation supervision and operator training on site
- Spare-parts kit beyond the standard wear set
- Sea freight, insurance, import duties
Applications
Profiles this configuration is pulling today
- Round, square and rectangular tubes
- I-beams, channels and angles
- Sheet pile and deck boards
- Grating bearing bars and T-bars
- Ladder rails and handrail
- Large solid rods and flat strip
From the workshop
Photographs
Commercial terms
Who you contract with
- Manufacturer and warranty party
- Henan Zhongsheng Composite Material Co., Ltd.
- Contracting party and exporter of record
- Pultruded Export, Shanghai, China
- Incoterms
- FOB Chinese port by default; CIF/DAP on request
- Payment
- Milestones tied to drawing approval, FAT acceptance and shipment. Exact split on the quotation.
- Third-party inspection
- SGS, BV or TÜV pre-shipment inspection accepted, cost borne by the buyer
- Electrical
- 380 V 50 Hz standard; 480 V 60 Hz and other supplies on request. CE-oriented panel standard; UL 508A option quoted separately.
FAQ
Questions buyers ask
- Which model fits my profile?
- Pull force is driven by die length, cross-section perimeter, fiber content and line speed. Send the drawing and target speed; the engineering team sizes the machine from a friction estimate and its own production experience with similar profiles.
- Why are some cells marked TBD?
- The factory's two catalogue pages carry different clamping-force, heating-power and weight figures for the larger models. Those values are confirmed in writing per quotation instead of being guessed here.
- Can the machine run at 480 V 60 Hz?
- The standard build is 380 V 50 Hz. Other supply voltages and frequencies, and a UL 508A control panel, are quoted separately. State your plant supply on the RFQ.
- What does the FAT cover?
- Dry and wet running of the machine on the factory floor, pull-force and temperature logging, and where a die is supplied, a trial pull with dimensional report. The pass/fail criteria are written into the quotation.
- Hydraulic or caterpillar?
- Hydraulic reciprocating machines suit thick, heavy and large profiles that need high pull force. Caterpillar machines suit thin-walled hollow profiles that clamp marks would distort. See the caterpillar page for the comparison.
Next step
Send a cross-section drawing. Get a DFM review and a scoped quotation.
Quotations state the manufacturer, the exporter of record, the warranty party, FAT scope and payment milestones. No figure is quoted without a drawing.