Turnkey · creel to cut-off
A complete pultrusion line, from layout drawing to the first good profile.
A turnkey pultrusion line covers every station between the roving creel and the cut-off saw, plus the dies, acceptance testing, installation and training that make it produce. Henan Zhongsheng designs and builds the line; the Shanghai export office contracts, ships and coordinates after-sales.
Stations
Six stations, one quotation
01
Creel
Roving racks for direct roving packages; mat and veil stands.
02
Impregnation
Open resin bath or closed injection box with metering.
03
Preforming
Guide plates that place fiber and mat before the die.
04
Die and heating
Chrome-plated steel die on a heated, adjustable die table.
05
Puller
Hydraulic reciprocating clamps or caterpillar tracks.
06
Cut-off
Synchronized saw; optional stacking and packing.
Project phases
Who does what, in order
- 01
Line design
Engineering
Profiles, output and floor plan turned into a line configuration and layout drawing.
- 02
Manufacture
Factory
Machines and dies built in Xinxiang; die trials on the factory's own line.
- 03
Factory acceptance test
Buyer + factory
Line run against written pass/fail criteria, witnessed by you or your inspector.
- 04
Shipping and site preparation
Buyer
Foundation, power, compressed air and exhaust prepared to the layout drawing.
- 05
Installation and SAT
Factory engineers
Supervised installation and site acceptance on your profile.
- 06
Training and handover
Factory engineers
Operators and a process technician trained; spare-parts kit handed over.
Scope
Included and quoted separately
Included in a turnkey quotation
- Line design and layout drawing
- Pultrusion machine(s) with control and cut-off
- Dies for the agreed launch profiles
- Creels, resin bath or injection system, preformers
- FAT with written pass/fail criteria
- Installation supervision and commissioning
- Operator and process-technician training
- Standard spare-parts kit
Quoted separately or by the buyer
- Building, foundations, utilities
- Raw materials
- Destination-standard electrical certification
- EU authorized representative, if required
- Freight, insurance, import duties
- Product qualification testing
- Additional dies after launch
Read before you commit
Guides for new plants
How to Start a Pultrusion Factory: Entry Routes, Line Sizing, Dies, Staff and Timeline
How to start a pultrusion factory: market-entry routes, line sizing, die count at launch, staffing, certification path, and what to budget beyond the machine.
ReadPultrusion Line Commissioning and Training: FAT, Installation, SAT and Operator Training
Pultrusion line commissioning and training step by step: factory acceptance test, site preparation, installation, SAT, operator training, spares and warranty.
Read
FAQ
Turnkey line questions
- What does turnkey include?
- Line design, machines, dies for the agreed profiles, creel and resin system, FAT, installation supervision, commissioning on your profile and training. The exact list is on the quotation, with anything excluded stated explicitly.
- Do you supply raw materials or formulations?
- The factory can recommend resin and fiber specifications and share its starting process parameters for comparable profiles. Raw-material supply is arranged separately.
- Can you help us qualify our product to a standard?
- The line can be configured for profiles meant to meet EN 13706 or bars meant to meet ASTM D7957 or CSA S807. Qualification testing is done by an accredited lab and remains the producer's responsibility.
- How long from order to first production?
- It depends on the number of dies, line count and your site readiness. The quotation states lead time in working days for manufacture; installation dates are set once the site is ready.
Next step
Tell us the profiles and output. Get a line configuration and layout.
Quotations state the manufacturer, the exporter of record, the warranty party, FAT scope and payment milestones. No figure is quoted without a drawing.